I decided some time ago to “phase out” concrete for several reasons, some include the fact the material is not stocked by any local outfits to me, which always meant having to drive to another town whose building supply/lumber yard stocks it- an18 mile drive each way. It also tends to be a seasonal product since nobody pours concrete here when it’s 10 degrees outside, so if they have any bags of Portland cement at that lumberyard in the winter or early spring it’s been sitting in their unheated warehouse for months absorbing moisture which causes lumps and poor curing.
I never used enough of it to use up whole bags and it doesn’t store well at all, even sealed up in plastic bags it still winds up absorbing moisture from the air and becomes all but unusable in a few weeks and I wound up throwing away significant quantities.
There was one period a few years ago where a bunch of clients ordered concrete all at the same time, so I decided to buy a pallet worth- 40 bags 50# each from the local place who agreed to order and deliver it, but then after it was delivered, nobody ordered concrete, so it all sat stacked in the basement and after a few months it was all unusable, I wound up burying about 35 bags of it because the garbage man won’t take the stuff and there’s no place to dispose of it either.
I decided I’m not going to mess with concrete any further, way too much hassle, and it adds considerably to the shipping costs. The idea of phasing it out was mainly to replace it with hand-pressed kiln fired terracotta, so far about a dozen designs are available in this permanent, more valuable material. Concrete being just a cheap material has no intrinsic value to it.
I removed all references I found to concrete on my web sites, and in the price list, if any remain beyond a single sitting dog cast I have stored away that is for sale, it was an oversight on my part.
With remodeling the basement studio and installing new shelving, I kept having to move this large model from 2013 which is still unfired, very fragile clay, and has not been molded yet, so I started looking at it again with an eye to making changes to it.
I decided to finally do something to it, and that was to remove the large projecting cornice section and flatten the top surface. It included beefing up the ears a bit as well, but now with that change, pressed terracotta of it would fit in my kiln at least, so the goal now is to finish patching the top edge now, and then looking into making molds for pressing later this summer.
I have been working behind the scenes on revamping my web sites and old page content, including removing the old forum and links to the gallery building which was sold several years ago. I’ve also been working on a new store layout with WordPress and Woocommerce, more to do to it yet, but it should be a big improvement.
Some links may have changed, some older ones may not work, and some pages have been changed as well.
After some 17 years with Ebay, it’s become obvious over the last few years that the entire site has deteriorated considerably into an abyss of the same spammy cluttering garbage made worse by their changing the format from having to pay for the listings and renewing them every 10 days, to making them free to list and perpetual listings until the item sells.
As a result, peoples’ junk and garage sale finds sits up there now for weeks, months, even YEARS just stagnating and wasting space and gaming the search. Now if you just “browse” a category you might be looking at “page 1 of 8,923 pages” and if you search for something specific, you still get a plethora of crap and unrelated junk you have to wade through to find anything.
I’ve pretty much decided to wind it down on there, deleting 50 out of the 55 listings I had up there, and now my focus will be on my own web site as the point of contact.
We’ll see how that works out, but Ebay is basically dead, nothing moves on there any more.
I have another of these keystones out of the kiln and she looks great! Unforttunately this keystone is just large enough I can’t really fit anything else in the kiln with it, so it winds up being the only sculpture in the firing cycle.
Now I have about 3 of each terracotta design on hand in inventory, so clients won’t have to wait several weeks for one to be made.
I have all the old wood shelving replaced with these nice metal rack shelving units I’m very happy with!
Fresh out of the kiln, now I have three of them on hand ready to ship.
The owl panel came out of the kiln nicely, the design has a lot of undercuts and opposing angles to it, which required a fairly complicated mold, and removing the sections of the mold is tricky, as a result this sculpture requires a considerable amount of time detailing and refining it, removing seam lines etc.
I have two fired, and two more drying to be fired in a couple of weeks.
The first panel is fired now and looks good, it is 18-1/2″ long and about 21 pounds.
I just finished pressing the first sculpture in the new mold, with the fan playing across the back on low to start drying the clay from the back and inside, in an hour or two she should be firmed up enough to remove from the mold.
It took about 30# of clay to make.
Since I had a gallon of mold rubber left sitting around I decided to use it to make a rubber positive of my angel panel. Poured it in some 6 hours ago and now I have my rubber positive ready to go.
Probably Friday afternoon I’ll work on the plaster piece mold of this so I can make them in pressed fired terracotta too.
With the mold finished, I will be able to start pressing some terracotta soon!
Shipping out my nurse roundel to a repeat client Mon or Tues who is giving it as a gift to a friend of his who is a nurse and refused promotions to remain a nurse!
This is a densite plaster cast from a mold made from my clay original model which was based on an extant architectural sculpture on the facade of the former St Vincent’s Hospital nurses’ residence building in NYC.
The cast was given a colored tint, and then with my multi-step finishing process and techniques it was made to look just like these sculptures do on 125 year old building facades in the city.
This will be shipping in a wood crate.
I made 3 videos today, all time-lapse.
Removing the mold;
Cleaning up the architectural pressed clay terracotta grotesque sculpture;
Pressing a terracotta architectural owl panel sculpture;