While waiting for the new model to firm up a bit more as the moisture evaporates from the clay slowly to finish detailing, refining and cleaning up the design, a client contacted me about my Art Deco panel 8B and the possibility of casting 12 of them thin to be used as tiles in her bathroom remodelling project.
After exchanging several emails about her project and discussing options, costs, advantages, disadvantages, I decided this project would work best with these cast being made in resin which is strong, lightweight, can be cast thin, and will accept the paints I use for most of my finishes.
As the client wanted the Old Dirty Nickel finish that will work just fine. The main drawback for resin is it’s cost, even casting these panels only 1/2″ thick it will take 4-1/2 gallons of resin, which for that amount runs a little over $275. That cost is about $9 more per panel which must be added onto my normal price for the cast-stone i normally use, but one advantage will be the fact that the shipping will cost her less, and the panels can ship in 1-2 boxes instead of 6-12, so the additional cost is partly if not completely offset by savings in shipping costs.
Resin is too expensive and more labor intensive to use for large, deep sculptures, it just takes too much of it, it begins setting rapidly, has to be brushed or troweled into the mold, and other techincal issues.
It also does not accept stains as I use for one of my finishes.
Resins tend to work best for sculptures like my 8B, or other relatively flat or small pieces.